Rolls-Royce Welland
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The Rolls-Royce RB.23 Welland was
Britain Britain most often refers to: * The United Kingdom, a sovereign state in Europe comprising the island of Great Britain, the north-eastern part of the island of Ireland and many smaller islands * Great Britain, the largest island in the United King ...
's first production
jet engine A jet engine is a type of reaction engine discharging a fast-moving jet of heated gas (usually air) that generates thrust by jet propulsion. While this broad definition can include rocket, Pump-jet, water jet, and hybrid propulsion, the term ...
.Janes 1989, p.268. It entered production in 1943 for the
Gloster Meteor The Gloster Meteor was the first British jet fighter and the Allies of World War II, Allies' only jet aircraft to engage in combat operations during the Second World War. The Meteor's development was heavily reliant on its ground-breaking turb ...
. The name Welland is taken from the
River Welland The River Welland is a lowland river in the east of England, some long. It drains part of the Midlands eastwards to The Wash. The river rises in the Hothorpe Hills, at Sibbertoft in Northamptonshire, then flows generally northeast to Market ...
, in keeping with the Rolls-Royce policy of naming early jet engines after rivers based on the idea of continuous flow, air through the engine and water in a river. The engine was originally developed by
Frank Whittle Air Commodore Sir Frank Whittle, (1 June 1907 – 8 August 1996) was an English engineer, inventor and Royal Air Force (RAF) air officer. He is credited with inventing the turbojet engine. A patent was submitted by Maxime Guillaume in 1921 for ...
's team at
Power Jets Power Jets was a British company set up by Frank Whittle for the purpose of designing and manufacturing jet engines. The company was nationalised in 1944, and evolved into the National Gas Turbine Establishment. History Founded on 27 Januar ...
and known as the W.2, Whittle's second design and the first intended for eventual production. Power Jets was working with
Rover Rover may refer to: People * Constance Rover (1910–2005), English historian * Jolanda de Rover (born 1963), Dutch swimmer * Rover Thomas (c. 1920–1998), Indigenous Australian artist Places * Rover, Arkansas, US * Rover, Missouri, US ...
who referred to it as the W.2B/23. The relationship between the companies was strained due to Rover's inability to deliver working parts, and broke when Whittle learned that a team of Rover engineers led by
Adrian Lombard Adrian Albert "Lom" Lombard, CBE (19 January 1915 – 13 July 1967) was an English aeronautical engineer. Despite having no formal training in aerodynamics, he became one of the world's foremost designers of jet engines. He was involved wi ...
and John Herriot had designed their own version, the W.2B/26. Fed up with Whittle, Rover handed the project to
Rolls-Royce Rolls-Royce (always hyphenated) may refer to: * Rolls-Royce Limited, a British manufacturer of cars and later aero engines, founded in 1906, now defunct Automobiles * Rolls-Royce Motor Cars, the current car manufacturing company incorporated in ...
, where
Stanley Hooker Sir Stanley George Hooker, CBE, FRS, DPhil, BSc, FRAeS, MIMechE, FAAAS, (30 September 1907 – 24 May 1984) was a mathematician and jet engine engineer. He was employed first at Rolls-Royce where he worked on the earliest designs such as ...
joined the team from Rolls'
supercharger In an internal combustion engine, a supercharger compresses the intake gas, forcing more air into the engine in order to produce more power for a given displacement. The current categorisation is that a supercharger is a form of forced induct ...
division. Hooker's experience in the design of centrifugal superchargers, along with improved metals and combustion systems, put the engine back on track and it soon entered production. The Welland was used only for a short time. Hooker continued development of the W.2B/26, which featured an improved layout. This soon entered production as the
Rolls-Royce Derwent The Rolls-Royce RB.37 Derwent is a 1940s British centrifugal compressor turbojet engine, the second Rolls-Royce jet engine to enter production. It was an improved version of the Rolls-Royce Welland, which itself was a renamed version of Fran ...
with higher thrust ratings, and Welland-equipped Meteors were either re-engined or retired.


Design and development

The W.2 was a larger version of Whittle's original design, the Whittle Supercharger Type W.1, or W.1, which flew in 1941 in the Gloster E. 28/39 experimental testbed aircraft. The
centrifugal compressor Centrifugal compressors, sometimes called impeller compressors or radial compressors, are a sub-class of dynamic axisymmetric work-absorbing turbomachinery. They achieve pressure rise by adding energy to the continuous flow of fluid through th ...
used a double-sided ''impeller''. Both engines used Whittle's "reverse flow" design, in which the
combustion chambers A combustion chamber is part of an internal combustion engine in which the fuel/air mix is burned. For steam engines, the term has also been used for an extension of the firebox which is used to allow a more complete combustion process. Interna ...
were placed around the
turbine A turbine ( or ) (from the Greek , ''tyrbē'', or Latin ''turbo'', meaning vortex) is a rotary mechanical device that extracts energy from a fluid flow and converts it into useful work. The work produced by a turbine can be used for generating e ...
to produce a shorter engine. This required the heated air to flow forward before reversing its direction to pass through the single-stage axial-flow turbine. For the W.2, the impeller was in diameter and there were ten combustion chambers. The front face of the turbine disc was cooled with air drawn in by an auxiliary fan. The engine weighed about .


Problems and first flight test

The first examples produced by Rover had serious problems with surging and turbine blade failures.
Maurice Wilks Maurice Fernand Cary Wilks (19 August 19048 September 1963) was a British automotive and aeronautical engineer, and by the time of his death in 1963, was the chairman of the Rover Company, a British car manufacturer. He was the founder of the ...
eliminated the surging by adding a 20-vane diffuser to the compressor. J.P. Herriot of the Air Inspection Department (A.I.D.) was sent to Rover to provide improved turbine materials, and the engine passed a 25-hour test at in November 1942. Meanwhile, the prototype Gloster F.9/40, soon to be known as the Meteor, was ready for flight, although the engines were not. Taxi tests were started by test pilot
Gerry Sayer Flying Officer Phillip Edward Gerald Sayer (5 February 1905 – 21 October 1942), was the chief test pilot for Gloster Aircraft as well as a serving RAF officer. "Gerry" Sayer flew Britain's maiden jet flight in Sir Frank Whittle's Gloster E ...
while waiting for flight-quality engines. The first flight-test of the engine took place on 9 August 1942, fitted in the tail of a
Vickers Wellington The Vickers Wellington was a British twin-engined, long-range medium bomber. It was designed during the mid-1930s at Brooklands in Weybridge, Surrey. Led by Vickers-Armstrongs' chief designer Rex Pierson; a key feature of the aircraft is its g ...
bomber.Janes 1989, p.268.


Rover/Rolls-Royce Deal

Whittle was constantly frustrated by Rover. He thought that there was an inability to deliver production-quality parts, and became increasingly vocal with his complaints. Whittle accused Rover of "tampering" with the design of the engine in order to avoid patent fees and enable Rover to claim the design as their own, whilst Rover's development work was proceeding at a slow pace. Rover was losing interest in the project after the delays and constant harassment from Whittle. Earlier, in 1940,
Stanley Hooker Sir Stanley George Hooker, CBE, FRS, DPhil, BSc, FRAeS, MIMechE, FAAAS, (30 September 1907 – 24 May 1984) was a mathematician and jet engine engineer. He was employed first at Rolls-Royce where he worked on the earliest designs such as ...
of
Rolls-Royce Rolls-Royce (always hyphenated) may refer to: * Rolls-Royce Limited, a British manufacturer of cars and later aero engines, founded in 1906, now defunct Automobiles * Rolls-Royce Motor Cars, the current car manufacturing company incorporated in ...
had met Whittle, and later introduced him to
Ernest Hives Ernest Walter Hives, 1st Baron Hives (21 April 1886 – 24 April 1965), was the one-time head of the Rolls-Royce Aero Engine division and chairman of Rolls-Royce Ltd. Hives was born in Reading, Berkshire to John and Mary Hives, living at 31 C ...
. Rolls-Royce had a fully developed
supercharger In an internal combustion engine, a supercharger compresses the intake gas, forcing more air into the engine in order to produce more power for a given displacement. The current categorisation is that a supercharger is a form of forced induct ...
division, which Hooker directed, and which was naturally suited to jet engine work. Hives agreed to supply key parts to help the project along. Eventually, in early 1943,
Spencer Wilks Spencer Bernau Wilks (26 May 189110 March 1971) was a British manager and administrator in the motor manufacturing industry. He served variously in positions including Managing Director, Chairman, and President of the Rover Company from 1929 unt ...
of Rover met Hives and Hooker for a dinner at the Swan & Royal Hotel,
Clitheroe Clitheroe () is a town and civil parish in the Borough of Ribble Valley, Lancashire, England; it is located north-west of Manchester. It is near the Forest of Bowland and is often used as a base for tourists visiting the area. In 2018, the Cl ...
. By mutual agreement between the Minister of Aircraft Production and the Boards of Rover and Rolls-Royce, the Rover jet factory at
Barnoldswick Barnoldswick (pronounced ) is a market town and civil parish in the Borough of Pendle, Lancashire, England. It is within the boundaries of the historic West Riding of Yorkshire, Barnoldswick and the surrounding areas of West Craven have been a ...
was exchanged for the Rolls-Royce Meteor tank engine factory in Nottingham. A handshake sealed the deal. Rover handed over a total of 32 W.2B/23 engines to Rolls-Royce as well as four "straight-through" W.2B/26 engines, developed by Rover's
Adrian Lombard Adrian Albert "Lom" Lombard, CBE (19 January 1915 – 13 July 1967) was an English aeronautical engineer. Despite having no formal training in aerodynamics, he became one of the world's foremost designers of jet engines. He was involved wi ...
. The W.2B/23 became the RB.23 Welland and the W.2B/26 became the RB.26 Derwent. Adrian Lombard moved with the engines from Rover to Rolls-Royce. Stanley Hooker helped in the task of ironing out the remaining problems, and things soon improved. A flight-quality /23 was fitted to a Gloster G.40, an updated version of the E.28 that had flown the W.1, and was flown by
John Grierson John Grierson (26 April 1898 – 19 February 1972) was a pioneering Scottish documentary maker, often considered the father of British and Canadian documentary film. In 1926, Grierson coined the term "documentary" in a review of Robert J. Fla ...
on 1 March 1943. Starting in April, the ratings had been improved to thrust, and achieved on 7 May 1943. The prototype F.9/40 was finally fitted with engines and was flown by
Michael Daunt Neill Michael Daunt OBE (23 October 1909 – 26 July 1991) was a British test pilot; the first person to fly the Gloster Meteor in March 1943, Britain's first production jet aircraft. He was the second person to fly the Gloster E.28/39 "Pioneer" ( ...
on 24 July 1943.


Meteor testing

Two Wellands were installed in the first production Meteor Mk.1,Janes 1989, p.268.
Serial number A serial number is a unique identifier assigned incrementally or sequentially to an item, to ''uniquely'' identify it. Serial numbers need not be strictly numerical. They may contain letters and other typographical symbols, or may consist enti ...
''EE210/G'', (the "/G" signifying "Guard", meaning that the aircraft was to have an armed guard at all times while on the ground). It was test flown by Daunt on 12 January 1944. This Meteor was then sent to the US in exchange for a
General Electric J31 The General Electric J31 was the first jet engine to be mass-produced in the United States. Design and development After a visit to England mid-1941, General Henry H. Arnold was so impressed by flight demonstrations of the Gloster E.28/39 je ...
(Power Jets W.1) powered Bell XP-59A Airacomet, ''RG362/G''. The Meteor was first flown at Muroc Army Airfield by John Grierson on 15 April. Several test flights followed, and by December it had been shipped back to the UK.
Reheat An afterburner (or reheat in British English) is an additional combustion component used on some jet engines, mostly those on military supersonic aircraft. Its purpose is to increase thrust, usually for supersonic flight, takeoff, and combat ...
development had started at the
National Gas Turbine Establishment The National Gas Turbine Establishment (NGTE Pyestock) in Farnborough, part of the Royal Aircraft Establishment (RAE), was the prime site in the UK for design and development of gas turbine and jet engines. It was created by merging the design te ...
(NGTE) in 1943. When the V-1 attacks started on London in 1944 flight tests were done using a Welland engine in a Meteor I. The attacks finished before the reheat could be used in action.


In service

Production of the Meteor continued, with ''EF211'' to ''229'' and ''230'' through ''244'' entering service No. 616 Squadron RAF in May 1944. The Wellands were rated at , with 180 hours between overhauls. The
Jumo 004B The Junkers Jumo 004 was the world's first production turbojet engine in operational use, and the first successful axial compressor turbojet engine. Some 8,000 units were manufactured by Junkers in Germany late in World War II, powering the Mess ...
, which entering service only a few weeks earlier, was rated at , but required overhaul after 10–20 hours. Flying from
RAF Manston Royal Air Force Manston or more simply RAF Manston is a former Royal Air Force station located in the north-east of Kent, at on the Isle of Thanet from 1916 until 1996. The site was split between a commercial airport Kent International Airpo ...
near the English Channel, 616 Squadron first saw action against the
V-1 flying bomb The V-1 flying bomb (german: Vergeltungswaffe 1 "Vengeance Weapon 1") was an early cruise missile. Its official Ministry of Aviation (Nazi Germany), Reich Aviation Ministry () designation was Fi 103. It was also known to the Allies as the buz ...
s en route to London on 27 July 1944.


Production

From October 1943 a total of 167 Wellands were dispatched from the Rolls-Royce facility at Barnoldswick. By this point, Adrian Lombard's straight-through design, which became the
Rolls-Royce Derwent The Rolls-Royce RB.37 Derwent is a 1940s British centrifugal compressor turbojet engine, the second Rolls-Royce jet engine to enter production. It was an improved version of the Rolls-Royce Welland, which itself was a renamed version of Fran ...
, had proved more reliable and produced more thrust, and production of the Welland ended.


Specifications (Welland)


See also

*
List of aircraft engines This is an alphabetical list of aircraft engines by manufacturer. 0–9 2si *2si 215 *2si 230 * 2si 430 * 2si 460 *2si 500 * 2si 540 * 2si 690 3W ''Source: RMV'' *3W 106iB2 *3W-110 *3W-112 *3W-170 *3W-210 *3W-220 A Abadal (Fr ...


References


Notes


Bibliography

* ''Jane's Fighting Aircraft of World War II''. London. Studio Editions Ltd, 1989. * *


External links


The Welland at enginehistory.org
{{RRaeroengines
Welland Welland is a city in the Regional Municipality of Niagara in Southern Ontario, Canada. As of 2021, it had a population of 55,750. The city is in the centre of Niagara and located within a half-hour driving distance to Niagara Falls, Niagara-o ...
1940s turbojet engines Centrifugal-flow turbojet engines